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Application · Thermocouple

How to Weld Thermocouples

A thermocouple is only as good as its junction. Forming a clean, consistent bead between two dissimilar wires — without contamination or a weak joint — is the whole game.

The challenge

What makes this joint tricky

The challenge: two fine, dissimilar wires that must fuse into a single clean bead, repeatably, without oxidation or brittleness that throws off the reading.

Recommended processes

How we approach it

Pulse Arc / Micro TIG

Forms a tight, clean bead on fine thermocouple wire, often under argon shielding.

Resistance Spot Welders

Fast, repeatable junctions for production volumes.

Related

Where this shows up

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